The New Generation fully automatic waste plastic pyrolysis plant

Micro negative pressure process Environmental protection High efficiencyrate of output more than 40% Environmental protection

Output for waste tires:

 

a. 45-50% fuel oil; 

b. 30-35% carbon black; 

c. 10% steel wire;

d. 5% waste gas.

Output for waste  plastic

PE:about 95% fuel oil

PP:about 90% fuel oil

PS:about 90% fuel oil

Pure plastic cable sheath :about 80%

Clean plastic bags:above 50%

Equipment characteristic

1.The whole system of this equipment uses micro negative pressure to maximum limit solve the dioxin emission, which is a worldwide difficult problem, thoroughly realize the garbage disposal harmless.

2.This equipment adopts dynamic sea, independently developed by our company, in order to solve seal leakage which is caused by cold and heat expansion in the process as well vibration in operation process, and then greatly improves the safety coefficient in production process.

3.The internal rotating screw plate, independently researched developed by our company, could reduce impurity intake in production process, avoid pipeline jam problem in the follow-up process section.

4.The the slagout system could run in sealed, avoid splashing and pollution during deslagging, give production workshop a good working environment.

5.Taking petrochemical standard in the noncondensable gas recovery, safety coefficient has been greatly upgraded, explosion accidents caused by backfire in recovery process could be avoided.

The refining equipment include 9 system:

1.shreeder

Automatic and continuous shredder is one of the core equipments in plastic recycling industry. Through the shearing action of moving blade and fixed blade and the filter of screen cloth, make the material break into the size in need.

2.Feeding machine

Hydraulic feeding system

Specification	RZ30 type
Power	3KW
The biggest feeding weight	1000KG
The biggest hydraulic trip	2.4M
The longest travel time	12 second

Spiral feeding system

Specification	RL30 type
Power	5KW
The biggest feeding weight	30T/ hour (can work in isolation environment)

Conveyor belt feeding system

Specification	RS50 type
Power	3KW
The biggest feeding weight	50T/ hour (can work in isolation environment)

3.Pyrolysis system 

Rotary reactor pyrolysis system

Tunnel reactor pyrolysis system

Automatic PLC successive pyrolysis system

4.Heating system

Coal system

(1). Take fuel coal and firewood as the materials early stage artificial operating modeAdvantage: Low investmentShortage: Warming slow, emission pollutes environment, manual operation, uncontrollable (2). Coal bavin firewood mixed gas fuel artificial operation modeAdvantages: Use part of the cracking gas, reduce the emission.Shortage: Poor safety

 Fuel system

The automatic operation mode that take cracking oil/gas as the fuelAdvantages: Energy saving, low emission, environmental protection, cycle and sustainable development, safty, high efficient.Shortcomings: Increase the sets of equipments, appropriately increase investment. Gas burning systemTake the cracking oil/gas as the automatic operation modeAdvantages: Energy saving, low emission, environmental protection, cycle and sustainable development, safty, high efficient.Shortcomings: Increase the sets of equipments, appropriately increase investment. 5.Cooling system

Coil pipe cooling system

Specification	PZ100type	PZ200type
Biggest power	3KW	5KW
Maximum cooling area	180m2	300m2
Final cooling temperature	20°C-35°C	15°C-30°C

 Spraying cooling system  

Specification	PL100type	PL200type
Biggest power	2KW	3KW
Maximum cooling area	150m2	250m2
Final cooling temperature	18°C-32°C	15°C-28°C

 Tube cooling system  

Specification	LR100type	LR200type
Biggest power	5KW	8KW
Maximum cooling area	120m2	300m2
Final cooling temperature	20 °C -35 °C	15 °C -30 °C

Plate-and-frame cooling system

Box cooling system

Specification	XS100type	XS200type
Biggest power	5KW	8KW
Maximum cooling area	100m2	200m2
Final cooling temperature	20 °C -35 °C	20 °C -30 °C

6.Pollution control system

Cyclone desulfurizing dust collector

Strong atomizing desulfurizing dust remover

7.Deslagging system

Spiral type slag extractor

Spiral type slag extractor is the equipment of boiler. Its outstanding advantages are: environmental protection, reduce the labor intensity of slag by hand, make the slag automation. Through the effort of the recent years, the process and tools are more perfect. The quality is much more stable. This equipment has the advantages like: easy to handle, long service life, low cost and easy to maintain.

Scraper type slag extractor

Scraper type slag extractor is an equipment specially for 2-10 tons horizontal rotating furnace. It has the advantages like; no linking, slag clean, non-clogging and operation smooth than single slag discharge machine. Compared with frame-chain slag eliminator, it has the advantages like; high strength chain and stand wear and tear. This equipment is very popular with the using unit, because it has the advantages like simple structure, convenient to install, stable and can greatly improve the work environment.

Pneumatic conveying system

The structural characteristics and application scope of pneumatic conveying system(1). Advanced technologyIn all kinds of pneumatic conveying system, rotate the valve materials used to quantitative conveying from bunker or feeding device materials. According to the property of the conveying material, choose aggregates rotate or powder rotate. This kind of valve running smooth, high transmission efficiency, can realize frequency conversion control.Structural characteristics and technological difficulty(2). Structural characteristicsa. There is a gap between the rotor and body, so it not only can't be card to death by material, but also ensure the smallest air leakage.b. The inner surface of the body and the rotor hopper surface are all smooth, which can minimize the stay of materials.c. There is blown away mouth on both sides of the rotor, which ensures the normal operation of the bearing.d. It is equipped with rotor monitoring device, which makes it easy to realize automatic control.(3). Technological difficultya. Based on the transmission of grain material or powder characteristics and rotate the valve specifications, with practice accumulation of experience, appropriately determine the gaps between rotor and body.b. The polishing of the inside body surface and rotor hopper surface is difficult, especially the polishing of the corner.(4). Application scopeMaterial rotate is suitable for the pneumatic conveying system of all kinds of aggregates or powder. 8.Distillation system Lightning distillation system 

Purification and distillation equipment for benzene and Xylene limonene

9.Carbon black system

Dry milling system

Wet grinding system

The New Generation fully automatic waste plastic pyrolysis plant